Resources

Process improvement

Find the real constraint, test the change before you commit, and prove the gain. Ideas and methods for improving the way work flows.

Money left on the table when a process is not optimizedProcess improvement

Don't leave money on the table, use process optimization

When a system has thousands of possible configurations, finding the best one by hand is hopeless. SimRunner runs the experiments for you and intelligently hunts down the optimal answer, sometimes after just 270 of 400,000 possibilities.

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A businessman trying to balance moving wooden pieces, like chasing fat through a processProcess improvement

How can you get lean when the fat keeps moving?

Spot-reducing one part of a process rarely moves the whole system. To get truly lean, you have to see the ripple effect everywhere, which is where value stream simulation goes beyond the map.

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Clearing the major obstacles that block process improvement interviewsProcess improvement

How to overcome obstacles in process improvement

Process improvement interviews can hand you years of insight in an hour, if you can get past the stalling, defensiveness, crowded rooms, and red herrings. Here are the common obstacles and how to clear them.

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Illustration of process improvement and bottleneck analysis in a job shopProcess improvement

Job shop bottleneck analysis and process improvement

In a job shop, every batch can take a different path through the machines, so the bottleneck moves with the work. A purpose-built model finds the constraint for the production you actually run.

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Money balanced on a dart, representing the payoff of justifying simulation for process improvementProcess improvement

Justifying simulation for process improvement

Spreadsheets and averages only take process analysis so far. See how simulation pays for itself through accurate modeling, optimization, deeper system insight, and animation that sells change.

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A team sustaining its process improvement efforts over the long termProcess improvement

Maintaining your process improvement efforts

The hardest part of process improvement is keeping the momentum going after the first win. Here are the ProcessModel resources, services, and support that help you sustain it.

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Repairing a broken gear, fixing the number one process improvement blunderProcess improvement

The number one process improvement blunder

Most process improvement programs fall short for three avoidable reasons. Each traces back to one root cause, and the same root cause points straight to the fix.

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Process simulation compared against an SAP ERP implementation on time and costProcess improvement

Process simulation beats SAP on time and budget

SAP earned its place as an ERP giant, but its size, cost, and rigidity show their age. Process simulation offers a faster, cheaper, more adaptable way to optimize your processes, and the numbers back it up.

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A business leader guiding a team through process improvementProcess improvement

Start leading with process improvement

Management is always hunting for the projects that move the bottom line. This is a field guide to finding the right ones: how to identify, analyze, redesign, implement, and evaluate a process so the gains are real and they last.

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Illustration of the benefits of business process improvement through simulationProcess improvement

Ten benefits of business process simulation

Business process simulation lets you model how work really behaves, then test changes before you commit to them. Here are ten ways it pays off.

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Ten questions to answer before buying any process improvement toolProcess improvement

Ten tips for buying any process improvement tool

A canned demo shows what a vendor does easily, not what you actually need. Ten questions to ask before you buy any process improvement tool, so the purchase fits your problems and your budget.

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The ProcessModel Hot Spot Evaluator pinpointing the highest-impact step in a processProcess improvement

The 15-minute fix that changed everything

Sarah knew her onboarding process felt slow, but with dozens of steps she had no idea where to start. The Hot Spot Evaluator found the answer in seconds, and one small change cut onboarding time by 44%.

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Three tricks for developing better and more accurate process modelsProcess improvement

Three tricks for developing better process models

A procedural guide rarely matches how a process truly runs. These three field-tested tricks, walk it, build it the same day, and simulate the flow first, capture the real process fast and accurately.

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Illustration warning that value stream mapping can slow your productionProcess improvement

Value stream mapping will slow production and increase costs

Value stream mapping is an excellent tool on the processes it was designed for. Use it on a highly variable process and its key value, simplicity, turns into a liability. Here is when to model instead.

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Variability reducing the throughput of a chained production systemProcess improvement

Variability affects throughput

Intuition says a chain of workers averaging 3.5 units each will move 3.5 units overall. Goldratt's dice-and-matchsticks game shows it moves far less, and the gap is about 28%. Here is why variability quietly steals throughput.

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A process shown as a flow of steps, with the hidden dimensions of timing, variability, and resources above itProcess improvement

What is a process?

A process is a series of steps and decisions involved in completing work. But the standard definition leaves out the three things that decide how a process really behaves: timing, interdependency, and variability.

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See your process clearly, then prove the fix

Build the model, run the simulation, find the constraint, and show the improvement before you change a thing.