AI and simulation

See the process clearly. Know exactly what to fix.

ProcessModel shows you where work slows, where resources misalign, where queues build, and where cost accumulates. Then it shows you what to change, why it matters, and what the result will look like, by testing the improvement before you touch the real operation.

A process model laid out on the ProcessModel canvas

Trusted by teams at leading organizations

  • 3M
  • Coca-Cola
  • General Electric
  • American Express
  • Motorola
  • Accenture
  • NASA
  • John Deere
  • Mayo Clinic
  • PG&E
  • bioMerieux
  • Nationwide
  • U.S. Air Force
  • State Street Bank
  • Daimler
  • ESPN
  • Honeywell
  • Kaiser Permanente
  • M&T Bank
  • Pratt & Whitney
  • UnitedHealthcare

The problem, and our approach

Most processes hide their real constraint

Work slows in places that are hard to see. Queues build, resources sit idle while others run hot, and cost accumulates a step at a time. The obvious bottleneck is rarely the real one, and changing the wrong thing is expensive.

ProcessModel makes the whole process visible, then lets you test a change safely. Fix the highest-impact constraint first, measure the result, and move on to the next. You change the real operation only once you have seen it work.

  • See where work slows, queues build, and cost accumulates.
  • Know what to fix, why it matters, and what it looks like after.
  • Prove each improvement before you change the real operation.
AI reading the run results and explaining the bottlenecks in plain language

AI and simulation

AI to move fast. Simulation to be sure.

AI accelerates building the model and interpreting the results. A real simulation does the rigorous analysis underneath.

AI accelerates the build

Describe the process and AI maps it for you. After a run it explains the results in plain language and answers your follow-up questions, grounded in your own activity, resource, and entity names, so you spend less time wrestling with the model and more time improving the work.

Building a model from a plain-language description

Simulation does the proof

A real discrete-event engine tests complex scenarios with real resources, queues, variability, routing, and costs, then measures the performance you would actually get. It shows how a change behaves under load, long before it reaches the floor.

AI explaining the simulation results after a run

How it works

From a description to a proven improvement

Four steps, start to finish: describe it, run it, find the constraint, and prove the fix.

  1. 01

    Describe

    Build with AI

    Describe your process in plain language and AI builds the model, or describe a change to extend a model you already have. In Research mode it can use realistic data for a country or region you choose, with a preview before anything changes.

    Describing a process in plain language and letting AI build the model
  2. 02

    Simulate

    Run it

    Run the simulation across many replications and watch the work move through your process. Real resources, queues, and variability play out so the flow comes to life and the numbers reflect reality.

    A process model running with live animation and playback controls
  3. 03

    Find the bottleneck

    See where work piles up

    Impact Analysis ranks every step by the time and cost it adds, so the real constraint is obvious. Sort the hotspots, then start with the one that matters most.

    Impact Analysis showing a bottleneck ranking across activities
  4. 04

    Prove the fix

    Compare scenarios

    Change a parameter, run again, and compare current versus future state side by side. See exactly how each change performs before you touch the real operation.

    An activities report used to compare results between scenarios

Capabilities at a glance

Everything a serious model needs

The building blocks for an accurate model, from routing and resources to control logic and cost.

Modeling building blocks

Activities, queues, resources, gates, signals, batching, inventory, and reusable subprocesses on a single canvas.

Routing

Percentage, conditional, fork, pull, load balancing, and fallback paths that mirror how work really moves.

Resources and shifts

Pooled staff and machines, shift presets and custom schedules, breaks, availability, priorities, and travel time.

Queues and blocking

Finite or unlimited queues, input and output buffers, back-pressure, and disciplines from FIFO to earliest due date.

Batching and material handling

Batch by count, time, or rule, unbatch with allocation math, and carriers with finite capacity and travel.

Cost and value stream

Resource, activity, and entity costs with value-added and non-value-added time tracked across every path.

Control logic

A full discrete-event logic language with variables, attributes, arrays, decision tables, gates, and signals.

AI

Build models from a description, and read live results back in plain language with the bottlenecks called out.

Results that matter

Answers you can act on

The Output Report after every run: the headline numbers, the resource picture, the real bottleneck, and where queues build.

Output report summary with throughput, cycle time, and bottleneck cards

A KPI summary at a glance

Throughput, average time in system, the headline bottleneck, and work in process, the moment a run finishes.

Resource report showing utilization with one worker near full capacity

Resource utilization, ranked

See which resources run hot and which sit idle, with a worker here pinned near full utilization.

Impact Analysis bottleneck ranking across activities

The bottleneck, in one chart

Impact Analysis ranks every step by the time it adds, so the real constraint stops hiding behind the obvious one.

Queue Diagnostics heatmap showing when queues build through the day

Queue Diagnostics heatmap

A distinctive view of when and where queues build through the operating window, with the worst hours called out.

Proof

Teams that model first, change once

Founded in 1999, ProcessModel has helped Fortune 500 companies save billions across manufacturing, healthcare, consulting, and government.

It was instrumental in helping me change our process to reduce our backlog from 23 days to 2.
Troy L.LSAC
Our people thought they would have to hire and train an additional 500 representatives. The modeling pointed out where the real problems were, and how to re-engineer the process with the addition of only 125. That is a 14 million dollar saving.
Michael B.Vangent
The product itself is outstanding, the support is great, and the training is awesome. Nationwide Insurance has saved millions using this tool.
John N.Nationwide
Simply the best, cost-effective process analysis tool on the market.
Chris M.EDS
  • 3M
  • Coca-Cola
  • General Electric
  • American Express
  • Motorola
  • Accenture
  • NASA
  • John Deere
  • Mayo Clinic
  • PG&E
  • bioMerieux
  • Nationwide
  • U.S. Air Force
  • State Street Bank
  • Daimler
  • ESPN
  • Honeywell
  • Kaiser Permanente
  • M&T Bank
  • Pratt & Whitney
  • UnitedHealthcare

See your process clearly, then prove the fix

Build the model, run the simulation, find the constraint, and show the improvement before you change a thing.